Car Specification

 

 ::Chassis & main bodywork::

Westfield Megablade chassis

Chrome Yellow standard BEC weight bodywork - Carbon fibre nose with Carbon radiator baffle plate/s,  Carbon fibre aeroscreen and cycle wings

Carbon fibre boot box lid, dash and brow dash - Carbon fibre chassis panels - Carbon fibre engine belly pan (MK2) - Aluminum floor

 Carbon Fibre rear diffuser with twin fences - Carbon fibre Venturi side mount tunnels/intakes/exhausts with Gurney flaps

Carbon/GRP seats with composite mounts - Carbon fibre lower front wishbone leading edge spats

Luke 3" & 2" Six point harness with custom steel (under floor) lapstrap eye mounting sub-frame

RAC Roll-bar - Custom two piece tonneau cover

Various custom aluminum, stainless steel and carbon fibre brackets & fittings

 

::Wheels, tyres, suspension and brakes::

Mike Barnby three piece 13 x 6" lightweight wheels - spun aluminum rims with magnesium centres / ET15 offset

Yokohama A48 - M in 185/60R13

Avo S1000 aluminum shocks: Front APA120 // 7 x 1.9" 200lbs rate springs &  Rear APA130 // 8 x 1.9" 150lbs rate springs

Aluminum front and rear uprights - Aluminum front hubs - GTS Widetrack front suspension - Polybushed wishbones all round

Brakes, front: CAT Motorsport aluminum 4 pot calipers and 9mm thick cross drilled disks with EBC green stuff pads

Brakes, rear: Sierra single pot calipers and grooved disks with 'boggo' Halfords pads

AP Racing master cylinder - Steel brake lines with S/S braided flexi-pipes - Motul RBF Factory Line Brake Fluid (2011)

From the SVA:

Lock-up test on brakes front/back ratio (%): 80F/20B - 50% Lock-up test ratio (%): 60F/40B

Weight distribution (%): 48F/52B (with driver) - Wet weight: 431kg (this includes 30kg of fluids)

 

::Transmission::

 3.21:1 Freelander/Quaiffe LSD - Diff carrier - Lightweight Factory drive shafts/CVs

Bailey Morris lightened & balanced two piece centre bearing propshaft with custom 6mm aluminum centre mount with Transit centre bearing

 

::Instruments and switches::

VDO Speedo, water temp and fuel gauge - Elliot Design 0-14Krpm rev counter - Boost gauge -1 to + 1 Bar - Clock

Pulse code with single trigger on propshaft:3070 (gives 'speed +/- 0%' accuracy)

OMEX Shift light system

Shift light system

Shift LED 1

8,200rpm

Shift LED 2

8,800rpm

Shift LED 3

9,400rpm

Shift LED 4

10,000rpm

Various warning lamps/buzzers and Factory supplied switch set - Terratrip Intercom system

HD Regulator and fan - Uprated Stator coil - Bocsh M60/180 12 AHr Battery - Cut-out switch - 12V Aux Socket

 

::Engine systems::

Honda Fireblade 893cc 1993 RR-P with a claimed 13000km on the clock when delivered - Gearbox 'refresh' in November 2011 (AB Performance)

Uprated clutch springs (Custom made items to stop clutch slip - not the nasty Plasticine efforts that are out there ... Contact me for details)

M.R.E. Single stage lockup clutch kit with 6.9mm head gap total  - Ali 6x15 bolt/washer & nyloc per pawl - Throw-out weight reduction: 40g down to 15g - Assy weight 337g

Hard Anodised Honda Pressure Plate - Strengthened clutch cable actuator end bracket & bulkhead fitting

Honda stock (929 RR-Y: 7x 22201-MAS-E00 & 2X 22201-MAL-600) friction and (893 RR-P) steel plates with F9 full size friction plate & anti rattle springs removed

8.5psi Boost hybrid wastegate Schwitzer S1B1 turbo - Stainless steel exhaust manifold - 1.7mm head Cometic gasket

Carbs re-jetted, Ali airbox with all the air bleed pipes attached - Green >300bhp flow rate air filter

Custom S/S wastegate actuator mounting bracket and alloy brace bars

Aquamist S1 water injection system and 2.6L aluminum water tank with sight glass - Screen wash (with Methanol) fluid used

Low fluid level cut-off float switch for W/I pump power supply mounted in tank - Kemo temperature sensor/controller: Low temp cut-off sensor for water injection mounted in a Carbon Fibre cowl

Sytec single piston adjustable atmo dump valve

Carbon/ali radiator mounts

Turbo (Carbs) fuel regulator, Bosch fuel pump and Factory standard injection fuel tank with return plumbed in

Various SAMCO/Highbury/Ali pipes (with heat blankets) and carbon ducting - Steel/rubber fuel lines - 0.75L capacity carbon fibre catch tank with sight glass

Powerspeed S/S link pipe - B&G Eng. fabricated alloy silencer mounts - P J Eng. re-packable 13Ltr carbon fibre end can

Carbon/alloy heat shields for the block water line, actuator brace rods and plug leads

Claimed power: 190bhp @ wheels ref: Holeshot racing (More likely 165/170bhp @ wheels in the real world)

Steering column mounted paddle gear shift system - Geared maximum speed:134mph with 57 mph in first gear

SPA 2.25L plumbed in fire system with two remote mech. activators/two nozzles

 

::Gearing::

 

1st Gear 2.769:1

2nd Gear 2.000:1

3rd Gear 1.579:1

4th Gear 1.400:1

5th Gear 1.250:1

6th Gear 1.174:1

RPM

Road Speed

Road Speed

Road Speed

Road Speed

Road Speed

Road Speed

4000

19

27

34

38

43

46

5000

24

34

42

48

54

57

6000

29

40

51

57

64

69

7000

34

47

59

67

75

80

8200

40

55

70

79

88

94

8800

43

59

75

84

94

101

9400

46

63

80

90

101

107

10000

48

67

85

96

107

114

11000

53

74

93

105

118

126

11750

57

79

100

113

126

134

 

::Cooling::

VW Golf twin core aluminum radiator, Craig Davies EWP with controller (plus a 9.6KΩ shunt resistor) /manual activation

Variable hot/cold weather switch for pump controller

SAMCO/Highbury/Alloy pipes

0.4 litre capacity oil cooler mounted in nose with remote filter/oil stat unit

Stock water pump and oil filter/cooler removed

 

::Lights and mirrors::

Standard Factory head lamps with +100% H4 Halogen bulbs - Bike front indicators and Factory side repeaters - FK Automotive DLRs

LED Bulbs fitted to rear side - brake - indicator front and side

Pretend carbon fibre rear light and fog lamp pods - High level twin aux. LED brake lights

SPA carbon fibre shelled convex wing mirrors on +50mm extension rods

Aux Light Intensity Values (LUX) measured from 300mm

Near side Aux brake light

5200

 

Off side Aux brake light

4400

Near side Standard brake light

5200

 

Off side Standard brake light

8400

(in Daylight) Near side DLR

???

 

(in Daylight) Off side DLR

???

 

::Setup Data::

Ride Height

Date

Front

Rear

Feb04

130

160

Mar04

95

120

May04

104

124

Aug05

104

134

Mar07(WT)

90

134

Mar07(WT)

96

134

Feb 2011 (WT)

96

139

Aug 2011 (WT)

96

143

     

Tyre Pressure (Cold)

Date

Front

Rear

Feb04

26

26

Mar04

14

15

May04

15

15

Oct04

15

14

Mar05

16

15

Aug06

14

14

Sept06

14

16

Feb 2011(WT)

15

16

Aug 2011 (WT)

16

16

 

Dia./Width

Off-set

Head gap Hub Face - Inner Rim

Head gap Hub Face - Outer Rim

13"/6"

ET15

102mm

73mm

 

Shock Bump/Rebound (clicks out of 22)

Date

Front

Rear

Feb04

7

4

Apr04

6

4

July04

5

3

Mar07(WT)

6

3

Nov 2010(WT)

7

5

 

Camber (per side)

Date

Front

Rear

 

Deg

MM r2r

Deg

MM r2r

Feb04

-1.10

?

-0.9

?

Apr04

-1.10

?

-1.50

?

May04

-1.10

?

-1.00

?

Mar05

-1.50

?

-1.10

?

Aug06

-1.90(OS)

-12.00

-1.20

-7.50

-1.80(NS)

-11.00

Mar07(WT)

-1.90 both

?

-1.20

?

Mar07(WT)

-1.50 both

?

-1.20

?

 

Toe (per side in degrees)

Date

Front

Rear

Feb04

0.5 out

0.1 out

Mar05

0.0

0.0

Mar07(WT)

0.0

0.0

 

Aquamist water injection jet size/Trigger psi

General info: flow rates vary from 350cc/min at 0.7mm to 200cc/min at 0.5mm jets. This eqauls a maximum water tank  useage of between 7.5mins and 15mins. Typically the system is only triggered in relatively short bursts.

Date

Jet (mm)

Trigger pres. BAR/psi

Flow/Min

Aug04

0.5

0.2 / 3.0

200cc

Aug04

0.5

0.4 / 6.0

200cc

Sept04

0.5

0.37 / 5.5

200cc

Oct04

0.5

0.32 / 4.75

200cc

Nov04

0.4

0.32 / 4.75

160cc

Mar05

0.5

0.32 / 4.75

200cc

Apr05

0.4

0.32 / 4.75

160cc

May05

0.4

0.4 / 6.0

160cc

Sept06

0.5

0.4 / 6.0

200cc

Nov 2010

0.3

0.3 / 4.5

100cc

Feb 2011

0.3

0.35/5.00

100cc

May 11

0.3

0.43/6.25

100cc

June 11

0.3

0.40/6.00

100cc

June 11

0.3

0.45/6.75

100cc

 

Kemo Temp cut-off sensor for W/I

Date

Temp °C

Aug 2011

10

   
   

 

Sytec Dump Valve

Date

Turns

June06

+0.5

June06

+1.5

Sept06

+2.0

Oct06

+1.5

July 2011

+1.0

 

::Weights::

All weights are +/- 5% ... Total weight includes full fluids (wet)

Item

Kilograms

Engine - (less fluids, output flange and turbo system but inc. removal of water pump  & water/oil cooler sandwich plate)

59.00

Carbon fibre seats (inc. all seat mounts & chassis fittings) x 2

 9.00

Carbon fibre panel set (inc. dash @ 2kg/MtrSq (excluding the ali floor panel 4kg/MtrSq))

 7.00

Aluminium floor panel

 4.50

Carbon/rubber 'carpets'

0.25

Carbon fibre cycle wings x 2

 0.90

Turbo Kit (inc. intercooler etc)

15.20

Oil cooler kit (inc. engine sandwich plate, remote filter head/oil stat, filter, lines and cooler)

 4.00

Body tub

 8.63

Bonnet

 4.00

Scuttle

 1.25

Carbon fibre nose cone

 1.25

Aeroscreen (CF main & screen)

 1.10 (0.5 & 0.6)

Detachable rear arches (GRP) x 2

2.90

Front brake kit (CAT Motorsport - Calipers, rotors and Greenstuff pads)

 8.00

Rear brake kit (Sierra rears - Calipers, rotors and boggo pads)

 9.30

Wheels x 4 (inc wheel nuts and centre caps)

 14.40

Tyres Yokohama A032 Soft 185/60R13 (7.20kg ea. - ACB10 approx 5kg ea. - extra 8.8kg total)

 28.80

Shock absorbers and springs x 4 (F & R)

7.66 (3.60 & 4.06)

Drive shafts x 2

10.00

Freelander diff

 17.00

Diff carrier kit

2.75

Front hubs x 2

3.15

Front uprights x 2

3.20

Ball joint kit

2.50

Steering rack and fixing kit

3.50

Engine mount subframe (top & bottom)

3.15

Steering column (top & bottom)

4.50

Pedal kit and brake Tee peices

1.15

Cycle wing brackets

0.90

Head lamp brackets

0.25

Wishbones: Front bottom x 2

2.70

Wishbones: Front top x 2

1.15

Wishbones: Back bottom x 2

3.15

Wishbones: Back top x 2

1.80

Rear hubs x 2

2.75

Rear uprights x 2

5.25

Cable kit (clutch, H/B, throttle & choke)

1.30

Brake pipes

0.25

Fuel pipes

0.30

General fixing kit

4.50

Harness x 2

2.25

Rubber hose kit

1.30

Steering wheel and boss

1.25

AP Master cylinder

0.45

Lights & switch kit

0.90

Front lamps

1.50

Front suspension fixing kit

0.90

Factory gear shift kit (not used - 1.75kg)

0.00

Radiator & fan

1.80

Wiring looms (main & instrument)

3.50

Battery

4.50

Fuel tank

3.50

Clocks

0.50

Engine O/P flange

0.25

RAC Roll-bar and stays

17.00

Prop shaft and fixing kit

6.00

Centre bearing mount kit & fixings

1.10

Coolant expansion tank

 0.25

Electric water pump

0.26

Turbo / silencer link pipe, silencer & fixing/heat kit

 5.00

Carbon fibre rear arch protectors (pair)

0.25 (post SVA)

SVA cover kit (foam, heat shield and panel edge trim etc)

0.25

Chassis

72.00

Fluids (engine and diff oil, coolant and full tank of fuel)

 30.00

Carbon fibre bellypan & fixing kit

0.20

Carbon fibre side pods & fixing kit (Venturi side 0.40kg, intake side 0.60kg - minus weight of standard B/work TBA kg)

1.00 (post SVA)

Carbon fibre/foam rear diffuser & fixing kit

1.50 (post SVA)

Paddle shift system

1.15

Misc. brackets etc...

1.10

Turbo air system pipework

2.20

Turbo intake pipework (inc. filter and brackets)

1.20

Substitution of aluminium fasteners/brackets for steel/stainless steel & light weight hose for standard hose

 -1.20

 

Total (wet) weight so far

421.71

Projected (wet) weight

424.46 (+/- 5%)

SVA'd weight

431.20Kg

Error from table (421.71)

+2.20%

  I think if the car was a n/a one, I could have got the weight down to 407Kg without too much bother...

Budgeted weight

400.00

Balance

+24.46

Allowable wet weight to maintain 500bhp/tonne @ 220bhp (Holeshot quoted) engine output

437.61 (-13.15)

P2W with the SVA weight and Holeshot power number

510.20bhp/Tonne

As with all things, there will be errors, hence the +/-5% uncertainty